Lightweight Folding Electric Bike
Lightweight Folding Electric Bikes are engineered for distributors, bicycle retailers, rental operators, fleet companies, and private-label brands seeking compact, reliable, and low-maintenance electric mobility solutions.
Description
Product Overview
Lightweight Folding Electric Bikes are engineered for distributors, bicycle retailers, rental operators, fleet companies, and private-label brands seeking compact, reliable, and low-maintenance electric mobility solutions. Their space-saving foldable architecture makes them ideal for urban commuting, intermodal public transportation, hotel amenities, university campuses, RV travel, and commercial fleet services.
Unlike conventional e-bikes, a lightweight folding model is designed to minimize carrying effort while optimizing storage density. The high-strength aluminum alloy frame combined with compact geometry reduces overall vehicle weight without compromising structural integrity. Crucially for wholesale importers, the high-density folding configuration maximizes container loading capacity, directly lowering per-unit ocean freight and warehousing costs.
Why This Model Performs Better
Lightweight Yet Durable Frame
Constructed from high-grade aluminum alloy, the frame delivers a high strength-to-weight ratio superior to traditional steel while providing inherent corrosion resistance. Precision TIG welding and automated dimensional testing maintain frame alignment, structural stability, and long-term durability under daily urban use.
Quick-Lock Folding Mechanism
The heavy-duty quick-release locking mechanism allows complete folding within 10–20 seconds. Once folded, the compact footprint fits easily into office corners, passenger elevators, vehicle trunks, marine vessels, and RV compartments, optimizing logistics handling for distributors and end-users alike.
High-Efficiency Brushless Hub Motor
The brushless drive system delivers smooth torque output with significantly reduced mechanical friction compared to brushed motors. Operating at thermal and mechanical efficiencies exceeding 80%, the brushless motor lowers power consumption, extends battery range, and minimizes routine maintenance.
Grade-A Lithium-Ion Battery Pack
Equipped with high-energy-density lithium-ion cells, the battery system delivers extended riding ranges with reduced mass compared to lead-acid alternatives. Integrated with a Smart Battery Management System (BMS), the pack withstands over 800 charge-discharge cycles under standard operation, significantly reducing lifetime replacement costs.
Ergonomic Urban Geometry & Safety
Balanced weight distribution, low center of gravity, optional front suspension, and front/rear disc brakes provide consistent stopping power and rider stability across varied paved surfaces.
Modular Maintenance & Serviceability
Integrated wiring harnesses with IP65 waterproof quick-connectors simplify field diagnostics and component replacements. Standardized wear-and-tear parts streamline spare parts inventory management for regional distributors and service hubs.
Technical Specifications
|
Parameter |
Specification Details |
|
Frame Material |
High-Strength Aluminum Alloy |
|
Wheel Size |
16" / 20" Double-Wall Alloy Rims |
|
Motor |
250W / 350W / 500W High-Efficiency Brushless Hub Motor |
|
Battery Type |
Removable 36V / 48V Lithium-ion (Grade-A Cells) |
|
Battery Capacity |
7.8Ah / 10.4Ah / 14Ah / 15Ah Options |
|
Assisted Range |
40–80 km per charge (Depends on capacity & assist mode) |
|
Max Speed |
25 km/h (EU Compliant) / 32 km/h (Customizable) |
|
Charging Time |
4–6 Hours (Standard 2A Charger) |
|
Braking System |
Front & Rear Mechanical or Hydraulic Disc Brakes |
|
Max Payload |
120 kg (264 lbs) |
|
Folding Time |
10–20 Seconds |
Manufacturing, Quality Control & Heavy-Duty Packaging
Quality reliability is sustained through systematic process controls:
- Incoming Material Inspection: Raw aluminum tubing, electronic components, and battery cells undergo strict QA screening prior to assembly.
- Precision Fabrication: Automated frame welding, alignment verification, and anti-corrosion powder coating ensure long-term structural finish.
- 100% Electrical & Functional Testing: Every assembled unit undergoes motor load testing, controller communication checks, braking distance evaluation, and folding mechanism stress trials.
- Export-Grade Heavy Packaging: Each e-bike is protected with multi-layer high-density EPE foam and packed into a 7-ply corrugated heavy-duty export carton to withstand long-distance maritime and intermodal transit.
International Compliance & Certification
Our production facilities operate under ISO 9001 quality management standards. Full technical dossiers, type-examination certificates, and safety test reports are available for global market compliance:
- EN 15194: EPAC European Standard Certification
- UN38.3 & MSDS: Safe Battery Transportation Certification
- CE / RoHS / FCC: Electrical & Electromagnetic Safety Compliance
Value for Wholesale Buyers & OEM Partners
Reduced Shipping Overhead: Compact folded dimensions optimize container stuffing rates (20GP / 40HQ), directly reducing freight cost per unit.
Streamlined Maintenance: Quick-disconnect wiring and standardized spare parts reduce warranty service overhead.
Full OEM/ODM Flexibility: Full customization support for frame paint/graphics, motor output, battery capacity, display interfaces, branded packaging, and regional user manuals.
Scalable Manufacturing Capacity: Stable supply chain management and standardized assembly lines ensure consistent quality across repeat bulk orders.
FAQ
Q: Can you manufacture e-bikes under our private label or brand?
A: Yes. We offer comprehensive OEM/ODM services, including frame logo application, custom color schemes, specialized component selection, branded packaging design, and localized instruction manuals.
Q: What is your Minimum Order Quantity (MOQ) and production lead time?
A: Sample Orders: MOQ 1 unit for evaluation; dispatch within 7–15 days.
Standard OEM Orders: MOQ 50–100 units per model/color.
Production Lead Time: 30–45 days after deposit confirmation, depending on order size and customization complexity.
Q: What components can be customized for specific target markets?
A: Motor wattage (250W–500W), battery voltage/capacity, braking systems (mechanical vs. hydraulic), throttle configurations, display models, tire types, and accessory packages (lights, racks, fenders) can be adjusted to comply with your local market regulations.
Q: How do you handle quality assurance and pre-shipment inspection?
A: Every unit undergoes a rigorous 6-step inspection process, including structural welding checks, battery BMS validation, electronic system testing, braking performance evaluation, and riding simulation before final packaging.
Q: Do you supply spare parts for after-sales support?
A: Yes. We supply comprehensive spare parts packages (including batteries, controllers, displays, chargers, wiring harnesses, and brake pads) to support your local after-sales and service network.
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